JetDielineReturn width
Width of the double-wall return (crease to crease); accommodates flaps in the pocket.
Corrugated shipping boxes / JETDIELINE
Mailer box
Shipping box with tuck lid and dust flaps made from E flute or microflute. Inside printing, double walls and size series are part of the same construction.
CutFold
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Interactive 3D fold view
03 / BOX
Simplified display model without material thickness, not to scale.
The 3D view is not available in this browser. The image shows the folded shape.
- Template ID
corrugated.mailer- Construction
- Corrugated shipping boxes
- Current template version
- V3
- Dieline preview version
- V2
How the shape is constructed
The base sits in the middle of the blank. Double side walls fold over and are held by locking tabs in the base; ears and dust flaps close side openings. A thumb cut-out eases access to the tuck lid.
How it is assembled
Erect front and back walls and fold ears inward. Erect side walls over them, fold the return inward and insert tabs into the base slots. After filling, close the lid, fold in dust flaps and insert the tuck flap.
Material and grain direction
Grain direction vertical on the blank (check)
Test fit, folding and closure on a sample made from the intended material. Confirm material thickness, grain direction and production steps with your printer.
Dimensions of the illustrated example
250 × 180 × 80 mm25 × 18 × 8 cm9.84 × 7.09 × 3.15 in / ″
Length: 250 mmWidth: 180 mmHeight: 80 mm
Inside dimension
These dimensions describe the preview, not a fixed packaging size. The app recalculates the dieline for your own dimensions.
What to consider for this construction
Flap gap
Gap between adjacent flaps or walls; at least approximately material thickness.
Ear length (ratio)
Length of ears or corner flaps as a proportion of half the inside width.
Lid dust flaps (ratio)
Length of lid dust flaps as a proportion of inside height.
Dust flap angle
Bevel of dust flaps (also ears on mailers); larger angles prevent folding collisions.
Frequently asked questions
Which flute suits the mailer?
The catalogue example names E flute or microflute. Starting profiles for B and C are also available. Selection depends on product and production. The profile is not calibrated. Check fit, locking and protection on the target material before approving the series.
Why does the mailer have double walls?
Side walls fold inward and are held by tabs in the base. The ears sit within them. Multiple folds change available space and accumulate crease allowance. The preview shows this construction but confirms no load capacity; check that on a physical sample.
How much clearance does my product need?
There is no universal value for every product. Measure product, insert and closure and consider the filling workflow. The material profile changes finished fit. A mathematically valid inside dimension is therefore insufficient. Determine clearance using a sample of the actual corrugated board.
Related features
Templates and dimensions
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Designer
Design the artwork directly on the real dieline
Checks
Spot problems before you pass on files
Export and handover
Files your printer can trace
Related templates
Mailer with locking tabs
Corrugated mailer with double side walls and an external tuck closure. The lid locking tabs engage through oblong holes in the front wall; the construction is erected without gluing.
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The regular slotted container combines four walls, a glue flap and four flaps each at top and bottom. Outer flaps meet in the middle; the reference is similar to FEFCO 0201.
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Self-seal shipping box
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Divider insert
Divider insert made from longitudinal and transverse strips with interlocking slots extending halfway down their height. All strips lie on a shared sheet and remain joined by holding nicks until separated.
corrugated.dividerView templateYour product. Your dimensions. Your design.
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