Mailer with locking tabs

How the shape is constructed

Corrugated mailer with double side walls and ears like the mailer box; the lid overlaps the outside of the front wall with a closure flap whose locking tabs snap into slots in the front wall. No gluing, can be opened repeatedly.

How it is assembled

Erect the front and back walls and fold the ears inwards. Erect the side walls, fold the turnover and inner wall over the ears and insert the tabs into the bottom slots. After filling, fold in the lid dust flaps, close the lid, place the closure flap against the outside of the front wall and insert the locking tabs through the slots.

Material and grain direction

Flute direction parallel to the blank’s y-axis: double-wall creases fold neatly, lid hinge and tuck flap remain stiff (check with the test printer).

Test fit, folding and closure on a sample made from the intended material. Confirm material thickness, grain direction and production steps with your printer.