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Special carton shapes / JETDIELINE

Hinged-lid carton

The hinged lid sits on the back wall and lays its front wall over the outside of the front. A lid flap inserts through a slot in the front; a tuck bottom closes the base. The page shows version 2 with the hanging hole disabled. The technical core calculates lid overhang, flaps, and creases from the chosen dimensions and material profile.

Hinged-lid carton
CutFold
Dieline preview of the documented example. Set the dimensions and production material in JetDieline.
Hinged-lid carton

Interactive 3D fold view

03 / BOX

Simplified display model with indicative material thickness, not to scale.

Template ID
carton.hinged.lid
Construction
Special carton shapes
Current template version
V3
Dieline preview version
V2
01

How the shape is constructed

Four walls and a glue flap form the sleeve. The lid connects to the back and carries an overlapping front wall with a tuck flap. The corresponding front slot is positioned at the height of the lid overhang. Upper dust flaps close beneath the lid; the bottom has dust flaps and a separate tuck closure.

How it is assembled

Pre-break all creases in the blank, glue the glue flap to the inside of the back, and lay the box flat. Erect it for filling and close the bottom with dust flaps and the tuck flap. After filling, fold in the upper dust flaps, close the lid, lay the lid's front wall over the front, and insert the tuck flap into the slot.

02

Material and grain direction

Grain direction parallel to height: wall creases along the grain, lid and bottom creases across it; the lid stays stiff and its front wall lies flat against the front (check with a test print shop).

Test fit, folding and closure on a sample made from the intended material. Confirm material thickness, grain direction and production steps with your printer.

Dimensions of the illustrated example

80 × 50 × 100 mm
8 × 5 × 10 cm3.15 × 1.97 × 3.94 in / ″
Length: 80 mmWidth: 50 mmHeight: 100 mm

Inside dimension

These dimensions describe the preview, not a fixed packaging size. The app recalculates the dieline for your own dimensions.

What to consider for this construction

Glue flap

Width of the glue flap used to glue the blank into a tube. The material requires a minimum width.

Glue flap angle

Bevel at the ends of the glue flap; facilitates folding and erection.

Tuck depth

How far the tuck flap reaches into the box; at most approximately half the width (the height for the mailer).

Tuck flap radius

Corner radius of the tuck flap; limited by half the flap width or tuck depth.

Tuck flap shoulder

Side inset of the tuck flap relative to the lid, allowing easy insertion.

Frequently asked questions

Where is the hinged lid attached?

A crease connects the lid to the back. When closed, its front wall overlaps the front on the outside. That wall's tuck flap engages through the front slot. The lower tuck closure belongs to a separate bottom structure; it is not part of the rear lid hinge.

How are the overhang and front slot related?

lidOverhang describes the height of the lid's front wall and thus the position of the slot in the front. The overhang must not exceed half the box height. Change it together with flap width and tuck depth. Check on the sample whether the front wall lies flat and the flap engages securely in the slot.

What does zero slot width mean?

The starting value slitWidth=0 means a knife cut. A positive width creates a die-cut slot whose width must match the machine profile. The front slot is 2 mm longer than the lid flap is wide. Confirm suitability of the knife cut for the target board with the print shop and a closure sample.

Related features

Designer

Design the artwork directly on the real dieline

Checks

See problems before you pass on files

Your product. Your dimensions. Your design.

With JetDieline, choose a suitable template, adjust its size, and place text, logos, and images directly on your packaging.

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