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Corrugated components and inserts / JETDIELINE

Full overlap slotted container

The outer flaps each cover the entire opening at the top and bottom and overlap. Our corrugated construction calculates full coverage rather than just a narrow overlap strip.

Full overlap slotted container
CutFold
Dieline preview of the documented example. Set the dimensions and production material in JetDieline.
Full overlap slotted container

Interactive 3D fold view

03 / BOX

Simplified display model without material thickness, not to scale.

Template ID
corrugated.rsc.fulloverlap
Construction
Corrugated components and inserts
Current template version
V1
Dieline preview version
V1
01

How the shape is constructed

Four wall panels and a glue flap form the box body. The inner flaps fold in first; the back outer flap then lies under the front outer flap. This structure repeats at the top and bottom. Double coverage is part of the dimension model, not an additional size variant.

How it is assembled

Glue or stitch the glue flap to the opposite wall. Erect for filling, fold in the inner bottom flaps, place the back outer flap over them first and then the front flap, and glue across the surface, staple, or tape; do the same at the top.

02

Material and grain direction

Grain direction parallel to height (check)

Test fit, folding and closure on a sample made from the intended material. Confirm material thickness, grain direction and production steps with your printer.

Dimensions of the illustrated example

400 × 200 × 200 mm
40 × 20 × 20 cm15.75 × 7.87 × 7.87 in / ″
Length: 400 mmWidth: 200 mmHeight: 200 mm

Inside dimension

These dimensions describe the preview, not a fixed packaging size. The app recalculates the dieline for your own dimensions.

What to consider for this construction

Glue flap

Width of the glue flap used to glue the blank into a tube. The material requires a minimum width.

Glue flap angle

Bevel at the ends of the glue flap; facilitates folding and erection.

Flap gap

Gap between neighboring flaps or walls; at least approximately the material thickness.

Frequently asked questions

What overlaps completely in this slotted container?

The front and back outer flaps each cover the entire opening. They overlap above the previously folded inner flaps. This applies at the top and bottom. A narrow overlap strip is a different construction with its own parameter; this template shows full coverage.

Can I reduce the overlap to 50 mm?

For this ID, full coverage is built into the construction model. It has no parameter for a narrower strip. Use the slotted container with overlapping outer flaps for adjustable overlap. Do not alter the contour simply by scaling or trimming it; this would lose the documented construction status.

Which outer flap is on the outside?

The assembly description places the back outer flap over the bottom or lid first, then the front flap. The front flap is therefore the last layer closed. Check reading direction and hidden artwork areas on a marked sample, especially when both flaps are printed.

Related features

Designer

Design the artwork directly on the real dieline

Checks

See problems before you pass on files

Your product. Your dimensions. Your design.

With JetDieline, choose a suitable template, adjust its size, and place text, logos, and images directly on your packaging.

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